Lyons Leads the Way in ISO Cabin Filtration Standards

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Airborne dust particles can cause short term impact on mining productivity and long-term impacts on workers’ health. Safe to Work speaks to Lyons Airconditioning Services about how it combines its renowned Australian knowledge with Sy-Klone International’s cab air quality systems and air filtration products to lead the way in dust control and help mining companies meet ISO 23875, the soon to be published mining industry specific air quality standard.

Sy-Klone and Lyons Airconditioning Services are partnering to give companies like Rio Tinto, Fortescue Metals Group and Macmahon Holdings direction and consultation on dust control.

Perth-based Lyons is ensuring that dust control measures used across Australian mines meet International Organisation for Standardisation (ISO) standards, ensuring safety for workers. One such standard is ISO 23875 “Operator enclosures – Air quality control systems and air quality performance testing,” which is expected to be published in Q1 2021. Lyons is actively working with mining companies across Australia to help address the performance requirements outlined in the standard, in part by installing Sy-Klone’s ISO 23875 compliant RESPA® cab air quality system.

Dust particles and airborne contaminants found in mining environments, such as coal, silica and asbestos dust, as well as odours, can filter into the cabin and be breathed in by workers.

They can cause long-term health conditions like coal mine dust lung disease, silicosis, mixed dust pneumoconiosis, dust-related diffuse fibrosis and chronic obstructive pulmonary disease.

With the introduction of new Industrial laws across Australia, and new international standards, such as ISO 23875, the onus is more than ever on mining companies to take care of their employees’ health and wellbeing.

 

Lyons Airconditioning Services is guarding mine workers from these health risks, distributing Sy-Klone’s range of RESPA pressurizer, precleaner and filtration system; high efficiency RadialSHIELD® filters; and cabin pressure monitor throughout the mining and construction industry to block out nanoparticles and other harmful contaminants, keeping them out of vehicles and safeguarding workers.

As Lyons general manager Emmanuel Lardis explains, the companies are united by their common goal to protect workers and set the benchmark for cabin filtration safety.

“With our ability to maintain dust concentration levels well below required limits we are protecting the operator’s lung health and giving them a chance to live a long productive life. By keeping contaminants and dangerous dust particles outside of the machine’s cab, Lyons is keeping the operator safe and making sure they get home for that day and the next 20 to 30 years down the track,” Lardis tells Safe to Work.

“Sy-Klone’s and Lyons’ combined team of experts are able to formulate solutions to meet the latest international standards, including the new mining air quality standard, ISO 23875.”

ISO 23875 covers safety in mining, with an emphasis on air quality control and how to implement effective air quality control systems, dilution of carbon dioxide (CO2) and routine testing of air throughout the cab. “ISO 23875 establishes a consistent set of operator enclosure air quality control requirements for mining companies across the globe. Lyons has the in-depth knowledge of the Australian mining industry, the mechanical expertise, and the experience installing Sy-Klone’s air filtration products, to help mining customers solve the most complex air filtration challenges; including meeting the requirements of ISO 23875,” said Austin Browne, Vice President Marketing for Sy-Klone International.

Lyons distributes Sy-Klone RadialSHIELD filters including HEPA (ISO 35 H) and MERV 16 options, both of which use high-tech filtration media, highly effective in removing biological nanoparticles such as COVID-19, silica, asbestos, and other dangerous particles from the air. Lyons not only distributes the Sy-Klone products, but also provides Australian mining clients with personalised feedback and instruction regarding their dust control measures.

“Lyons provides direction and expertise through our vast experience of more than 35 years in the mining industry,” Lardis says.

“In association with our partners, like Sy-Klone, industry associations and bodies that work in health and safety for cabin filtration, we can provide solutions that are fit for purpose for a particular site or the contaminant they are having issues with.”

Lyons was eager to partner with Sy-Klone for its global reputation and the versatility of its range, with one air filtration system having the ability to address multiple challenges and sites across a mining company’s portfolio including odour, gas and particulate filtration

Another attraction of the Sy-Klone range Lyons highlights is the superior ability to extend filter life to meet the maintenance schedule for the mining equipment.

“The reason we are moving towards the Sy-Klone range is that one system will suit multiple sites,” Lardis says.

“You install the system once and depending on what contaminant you are trying to overcome, is  the type of filter you use for that system. The system doesn’t necessarily change but the filter will. The Sy-Klone filtration products include particulate, gas, and odour options, which can be customised depending on site requirements.

“The Sy-Klone range filter is designed to last until the scheduled maintenance every 500 hours, which matches most vehicles’ maintenance service intervals. If your filter can last until your next service, you don’t need to shut down the machine. Every hour a machine is out of work, can cost hundreds of thousands in lost productivity.”

At the helm of Lyons is its team of experts, who often work remotely on site with mining companies, offering their advice on tackling contaminants that are known issues in the local area.

Lyons Senior Commercial Manager Ryan Wheeler, who along with the company’s senior technicians, is one of the experts that visits client sites to complete audits on equipment and ensure they are complying to implementation and industry standards.

“Lyons works closely with clients to advise them on overcoming issues they are having on site, so we can provide a solution to protect operators inside the cabins,” Wheeler tells Safe to Work.

Lyons Indigenous New Look

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Lyons has established a reputation throughout WA as the experts in Heavy and Light Vehicle in air conditioning and filtration. They are embedded in the mining, transport and construction industries and play a part in environmental sustainability and respect for the traditional landowners of Australia. Looking to expand their indigenous workforce and supporting Aboriginal artists by showcasing their stories, history and amazing talents.

The new Lyons mobile service vehicles have been imprinted with amazing artwork from our local and proud  indigenous artist Tamara Hayden.

The artwork tells a story about Derbal Yerrigan (Swan River) and goes like this:

“The rivers of Perth are woven into the dreaming stories of our local aboriginal people, the Noongar. For us the Swan River is known as the Derbal Yerrigan. Derbal Yerrigan describes the Swan River and some elders have said that’s it’s the place of fresh water turtle, because the fresh water turtle was very important to us for medicine. However, the words Derbal Yerrigan do not literally translate as Swan River. The literal translation for Derbal Yerrigan is Narlak (swan) Beeliar (river). Derbal Yerrigan is understood to refer to fresh water or brackish water turtle dreaming along the river.

In traditional times, our Noongar fishermen would crush shellfish into a pulp and sprinkle it into the water to attract fish. The men would wait in the water and spear any fish that were drawn in. In autumn when smaller fish would approach the shores, our people would surround them keeping them in the shallow until the tide dropped, at which point they were easily speared. If the water was too deep and fish were not stranded the woman and children would make a simple fish pen, by pushing gathered bushes into the sand. The fish could then be contained and easily speared.

In autumn and early winter, salmon were in abundance and many would be speared as the dolphins chased them into the shallow waters. Our people did not use nets, rather they wove bushes and sticks into a wicker fence. Our people would also light camp fires on the beaches, 

where the shallow waters and white sand would make it possible to see the fish still in the water, and easier to catch. This is how cobbler was speared in the Derbal Yerrigan.

The Swan and Canning rivers also holds great significance to our Noongar people as being created and sacred to the rainbow serpent the Wagyl, a Dreamtime spirit taking the form of a giant snake.

It began when the Wagyl created what we now call the Swan River (Derbal Yerrigan). For perhaps 40,000 years, aboriginal tales of the snaking waterway and surrounds have been told, as the women walked the southern shore teaching their children all they needed to know to live of the land, before they gathered at Point Walter, which they called Djoondalup.

The Northern shoreline was where the boys were taken to go through law – the rites of passage to manhood. Then they would cross the river to Point Walter, coming back as men. Elders taught our Noongar people that the Wagyl created creeks, waterholes, lakes and valleys on its journey to the ocean. As the Wagyl slithered over the land, his track shaped the sand dunes, his body scoured out the course of rivers, where he occasionally stopped for a rest, he created bays and lakes. Piles of rocks are said to be his droppings, and such sites are considered sacred. As he moved, his scales scraped off and became the forests and woodland regions.

Our Noongar people were appointed as the guardians of the land by the Wagyl. He said our spirits are in the trees and the hills and the rocks and the animals. When your born you come from the land and when you die your spirit goes back to the land. The spirit ancestors from the dreaming gave us this law”

 

Why Sy-Klone is Outstanding for your Cabin Filtration?

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Let’s get straight to the point. The Sy-Klone systems ‘point loads’ the air filter.

Why does this matter? Longer filter life.

Traditional pressurisers use a vacuum to pull air through a filter, resulting in an accumulation of dust and debris at the strongest vacuum point that increases restriction and reduces filter life. Also, the vacuum power causes particles to collide harshly into the filter media, lodging into the filter and permanently damaging the media, reducing the filter’s efficiency at stopping future dust and debris.
Sy-Klone Respa CF2 Filtration SystemThe Sy-Klone

RESPA-CF2 instead uses a fan to control airflow through the system. After ejecting the largest dust and debris, the RESPA ‘point loads’ the air filter, gently landing the smallest particles on top of the filter in an  even pattern. This layer of fine dust then falls off the filter face – or self-cleans – through normal operating activities such as machine vibration and back pressure caused when the cab door shuts. This results in less dust in the cab, less dust build-up on the evaporator core, and better performance between service intervals.

Longer filter life, better protection for operators, more uptime for the machine. That’s the point.

That’s the Sy-Klone difference.

 Additional Benefits of Sy-Klone Cabin Air Filtration Systems – Respa

  • One system interchangeable with multiple filters
  • Change filters to suit contaminant on site without changing system
  • Tough rugged design to suit Australia’s harsh conditions and sites
  • Meets the proposed Standard of ISO23875 (due for release first quarter 2021)
  • Powered Pre-cleaner removes 90+% of dust before it reaches the fi­lter
  • Extends the life of the filter
  • Only clean air is delivered to HVAC system, reducing expensive repairs.
  • Standard and Extended Length systems available (Up to 500-1000 hours)
  • Corrosion resistant fan blades
  • CF2 has multiple outlet rotation positions, every 10 degrees (3 & 4inch outlets)
  • Provides sufficient fresh air intake & exchange to maintain CO2 levels with sealed cab
  • Continuously monitors pressurisation and built-in alarm and remote monitoring, alerts the operator when pressurisation levels go outside of the allowable threshold while maintaining uninterrupted HVAC performance
  • Recirculation system supports recirculation efficiency and decay rate time
  • Sy-Klone team is the leading working group currently piloting ISO 23875 installations in Canada.
  • Holistic solutions for cabin, recirculation and engine filtration

For more information and the right advice, contact the experts at Lyons Air-Conditioning and Filtration Services on (08) 9259 7777 or email enquiries@lyons.com.au

Filtration for Coal mining cabin and engine

Sy-Klone Engine & Air Filtration for Coal Mines

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Filtration for Coal mining cabin and engineSy-Klone filtration is used in various mining operations throughout the world. In Colombia South America, Sy-Klone is the preferred automotive cabin and engine filtration systems, for some of the largest coal mines in the country. Cerrejon and Drummond Coal are two worth mentioning. Cerrejon is the largest open pit coal mine in the world and likely the longest in continuous operation.

The D11R fleet at Drummond was the largest fleet of D11’s in the world, with around 113 machines in operation. They are equipped with Sy-Klone Optimax and RESPA CF/CFX. Most of the D11 fleet worked the coal pile while it was continuously burning as the coal piles spontaneously combust and while the crew regularly fight to put out the fires. All of Sy-Klones case studies on electrical cabinets, D11R OPTIMAX and RESPA studies are on machines in active coal mine operations, as they have done more work in coal mines than any other mining Coal mining filtration for cabin and enginetype.

Sy-Klone are working right now on a Liebherr 9400 in New Mexico at a North American Coal Company on installing the OPTIMAX and RESPA systems. This machine is working a coal seam that is on fire and producing fly ash overburden. The machine and operator have suffered significantly from the fly ash which has produced 50-hour engine filter changes and daily cab filter changes.

The Centres for Disease Control and Prevention (CDC), Office of Acquisition Services (OAS) on behalf of the National Institute for Occupational Safety and Health (NIOSH), and the Pittsburgh Mining Research Division (PMRD) intend to award a contract to Sy-Klone International (Sy-Klone) to develop a “Smart-Cab” filtration system and install it on an active piece of equipment to be field tested.

Optimax engine filtration

Sy-Klone has been utilizing NIOSH evidence-based research for nearly 17 years, holds 60 patents for filtration system technology and has 35,000 systems installed globally which enables them to continually research and develop new technologies in mobile equipment filtration. Notice of Intent Smart Cab Filtration System demonstrates the value of having Sy-Klone on-site as a preferred mobile vehicle filtration system.

Sy-Klone are actively engaged in projects with NIOSH to resolve specific coal mining issues around ultra-fine particles. They have developed technology and solutions that other filtration brands cannot rival.  There are many more reasons why Sy-Klone should be the filtration of choice in the Coal Mining industry as they are in various other mining operations. In Australia companies like Rio Tinto, FMG, Citic Sy-Klone Hepa filtration RESPA Merv 16Pacific, Glencore and many more depend on Sy-Klone to keep their operators safe and their equipment operational.

There are various case studies for Sy-Klone Kits for Mining Machines that tell you what the application are and where they are best suited. For more information contact the experts at Lyons Air-conditioning Services on (08) 9259 7777 or email, enquiries@lyons.com.au.

Stop the spread and save lives

Super Tips to Stop the Spread

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In light of the Coronavirus affecting the whole world, it is more important than ever to ensure our cabin cleaning methods are at a high standard to protect heavy vehicle operators.

There are many recommendations to keep cabin and air conditioning systems clean as possible to help stop the spread of viruses, bacteria, fungi and parasites.

Here are four highly recommended practices for light and heavy vehicles:

  • Air filters to be regularly replaced, cleaned or upgraded:
    1. Most AC systems will have a recirculation filter that require change or to be cleaned on a periodical basis.Sy-Klone FFX Re-circulation filter
    2. There are mining and construction cabin options for recirculation filter upgrades to higher filtration levels such as the Sy-Klone FFX2.
  • Moisture in evaporators are a “breeding ground” for viruses and bacteria:
    1. There are credible evaporator cleaners such as Viper Clean. These products can be sprayed onto the evaporator every 3-6 months to keep it clean. They utilise slow release enzymes which keep your evap coils cleaner and less restrictive for longer.
  • Clean and maintain condensate system to reduce microbial growthProtection from Bacteria and Virus
    1. Pans where condensate and moisture fall
    2. Drain line connections that harbour micro-organism like bacteria, germs and viruses
  • Regularly clean the vehicle cabin:
    1. Use an antibacterial or commercial grade disinfectant across all surfaces, in particular where there is a large amount of hand contact like steering wheels,gear knobs and handles.

Industry leading Air-con and filtration specialist technicians have historically used the Viper brand for coil cleaning. It is highly recommended that all

vehicles in mining, earthmoving, construction, buses and transport take necessary precautions to avoid contamination.

Lyons have a range of speciality products that protect operators and help stop the spread. For more information please call Lyons on (08) 9259 7777, email equiries@lyons.com.au or visit our website on www.lyons.com.au.